Key parameters

EmiStop

KALEH — Tue, 19 Dec 2017 16:41:32 +0000

EmiStop KALEH Tue, 12/19/2017 - 17:41

Identification of Industrial Plastic Emissions by Means of Innovative Detection Methods and Technology Development to Prevent the Input into the Environment via the Wastewater Pathway

This project systematically detected emissions of plastics into wastewater from relevant industries. Emissions levels were analysed along all points of the value chain (production, transport, processing, and cleaning of synthetic materials).

The goal was to select wastewater treatment technologies that optimise the reduction of emissions of plastics for the respective value chain. The project evaluated existing technologies for separating particles, investigated deposition rates, and developed approaches for technical optimisation. Optimisation also includes technological developments such as flocculants. Researchers conducted tests in both laboratory and pilot project settings – selected large scale technical wastewater treatment plants were investigated at industrial facilities.

Due to the existing analytical uncertainties, the following detection methods were used to evaluate the existing and developed technologies:

Dynamic differential calometry for qualification and quantification (concentrations)
Raman spectroscopy for qualification and quantification (particle numbers)
Correlations of the plastic concentrations to routine water chemical analyses (for a retrospective estimation of the plastic loads)
Tracer test with magnetic plastic particles (simple and reliable quantification in large dilutions) for balancing in laboratory and pilot tests

Apart from the technical aspects, the focus of this project was also on socio-economic aspects. Thus, measures to prevent economic losses and retain value were reviewed together with the associated industrial enterprises and evaluated with partners from the scientific community and other interest groups.

Main areas of work

Standardisation of sampling and sample preparation for industrial wastewater (in alignment with Plastik-Net and other joint research projects)
Quantitative and qualitative measurement of plastic concentrations in industrial wastewater using Raman spectroscopy and dynamic differential calorimetry
Extended data collection at the sampled industrial waste water treatment plants for the derivation of the plastic loads and testing of a correlation between the measurement results and routine water chemical analyses
Development of magnetic plastic particles in the micrometre range with the physical properties of relevant types of plastic
Development of a tracer test with magnetic plastic particles
Assessment of technologies for particle separation with regard to the retention of (micro-) plastic particles
Optimisation of particle separation technologies
Development of flocculants for the targeted improvement of the retention of individual types of plastics and their mixtures
Delphi surveys of industry and sector associations as well as of politics and science to identify perceived risks and obstacles as well as opportunities and the willingness to participate
Multi-criteria analysis for the development of weighted, ecological and socio-economic criteria for the sustainability assessment of the project results

Arbeitspakete

Work packages

WP 1 Development of analytical methods for plastic particles

Contact persons
Prof. Dr. Jutta Kerpen, RheinMain University, Institute for Environmental and Process Engineering, Department of Wastewater Treatment, Am Brückweg 26, 65428 Rüsselsheim, e-mail: jutta.kerpen@hs-rm.de

Prof. Dr. Susanne Lackner, Technical University of Darmstadt, Institute IWAR, Department of Wastewater Engineering, Franziska-Braun-Straße 7, 64287 Darmstadt, e-mail: s.lackner@iwar.tu-darmstadt.de

Prof. Dr.-Ing. Markus Engelhart, Technical University of Darmstadt, Institute IWAR, Department of Wastewater Technology, Franziska-Braun-Straße 7, 64287 Darmstadt, e-mail: m.engelhart@iwar.tudarmstadt.de

Project partner
EnviroChemie

Short description
A routinely applicable sampling and sample preparation procedure were developed in order to create a uniform and comparable database for industrial wastewater. For the subsequent qualification and quantification of microplastics in (industrial) wastewater samples, the methods of dynamic differential calorimetry and Raman spectroscopy were adapted to industrial wastewater. The respective analysis results were compared with standardised routine measurements and operational self-analysis to determine correlations.

WP 2 Tracer test

Contact persons
Prof. Dr. Susanne Lackner, Technical University of Darmstadt, Institute IWAR, Department of Wastewater Engineering, Franziska-Braun-Straße 7, 64287 Darmstadt, e-mail: s.lackner@iwar.tu-darmstadt.de

Dr. Kyriakos Eslahian, BS-Partikel GmbH, Nestléstr. 41, 55120 Mainz, e-mail: eslahian@bs-partikel.de

Short description
In order to balance individual process technologies for plastic particle retention in real water matrices, a method for the quantification of magnetic plastic particles by means of magnetic susceptibility scales was established. For this purpose, particles in the size range from 1 μm to 300 μm were synthesised with the greatest possible magnetic susceptibility, which imitate the morphologies and chemical properties of environmental plastic particles.

Furthermore, a continuous method for the production of these particles was established in order to ensure the best possible reproducibility and scalability for subsequent applications.

WP 3 Identification of industrial entry points

Prof. Dr. Susanne Lackner, Technical University of Darmstadt, Institute IWAR, Department of Wastewater Engineering, Franziska-Braun-Straße 7, 64287 Darmstadt, e-mail: s.lackner@iwar.tu-darmstadt.de

Project partner
EnviroChemie, inter 3

Short description
The entry points of microplastics from industrial wastewater into surface waters were determined by uniform characterisation and quantification of the plastic emissions of individual industrial plants. The evaluation of plastic emissions on the basis of mass flows, variations and production information with key figure system and balance tools, hotspots and temporal variations of the particle input were identified.

WP 4 Balancing of technical systems

Contact persons

Dr.-Ing. Eva Bitter, EnviroChemie GmbH, F&E, In den Leppsteinswiesen 9, 64380 Rossdorf, e-mail: eva.bitter@envirochemie.com

Project partner

TU-AW, inter3, HSRM

Short description
In laboratory and pilot tests, various process techniques (filtration in various filter units such as membrane plants, double-layer filters, cloth filters; flocculation in combination with filtration, flotation or sedimentation) were evaluated with regard to plastic particle removal. For this purpose, the tracer particles developed in WP 2 were used, which enable the use of synthetic and real industrial waste water. Furthermore, the existing industrial process technology was evaluated at different industrial sites and optimised with regard to the separation of plastic particles.

WP 5 Optimisation of plastic retention

Contact persons
Dr.-Ing. Eva Bitter, EnviroChemie GmbH, F&E, In den Leppsteinswiesen 9, 64380 Rossdorf, e-mail: eva.bitter@envirochemie.com

Project partner
TU-AW

Short description
Based on the results of WP 4, the pilot plants were adapted by specific design changes (e.g. flow control, sludge removal, conveyor technology) and the success of these optimisations was evaluated in further balancing experiments. For the industries considered, in addition to constructive optimisation of process engineering, production-integrated measures to reduce plastic emissions were derived. The production information collected in WP 3 served as the basis for this.

WP 6 Development of flocculants for plastics sorts

Contact persons
Dr.-Ing. Eva Bitter, EnviroChemie GmbH, F&E, In den Leppsteinswiesen 9, 64380 Rossdorf, e-mail: eva.bitter@envirochemie.com

Project partner
TU-AT, TU-AW

Short description
In experiments with beakers, individual polymers for the targeted flocculation of particles of different types of plastic in the size range from 10 to 300 μm were tested. The results were then used to test specific blends of polymers to produce the most stable flakes of particles of individual plastic types. With these results, the tests and developments were extended to mixtures of different types of plastics.

The laboratory test results were then supplemented by pilot tests using tracer particles developed in WP 2.

WP 7 Risk and potential analysis

Contact person
Dipl.-Ing. Wolf Raber, inter 3 GmbH - Institute for Resource Management, Otto-Suhr-Allee 59, 10585 Berlin, e-mail: raber@inter3.de

Project partner
TU-AT, TU-AW, EnviroChemie, HSRM, BS-Partikel

Short description
To maximise the broad application of the EmiStop optimisation approaches and avoidance strategies, the risks and potentials were identified from the perspective of the key actors, evaluated and fed into the project at an early degree of technology maturity. Furthermore, an expert-supported set of sociopolitical, economic, and ecological evaluation criteria and a meaningful set of indicators were derived in order to analyse and evaluate the multicriterial optimisation approaches and avoidance strategies and in a next step measures for implementation and diffusion.

WP 8 Management and communication

Contact persons
Dr.-Ing. Eva Bitter, EnviroChemie GmbH, F&E, In den Leppsteinswiesen 9, 64380 Rossdorf, e-mail: eva.bitter@envirochemie.com Dr. Anja Steglich, inter 3 GmbH - Institute for Resource Management, 10585 Berlin, e-mail: steglich@inter3.de

Project partner
TU-AT, TU-AW, HSRM, BS-Partikel

Short description
In order to disseminate and implement the project results, industrial companies were actively involved and dialogue is carried out with experts from relevant industry associations (e.g. PlasticsEurope e.V., IK Industrievereinigung Plastikverpackungen e.V., GKV Gesamtverband Plastikverarbeitende Industrie e.V.). The collaboration was commissioned to a) develop the results into a consensual overall perspective, b) prepare these into action-oriented and implementable guidelines and c) make them available via established channels and multipliers, e.g. the Responsible Care Initiative of the chemical industry.

Coordinator

Dr.-Ing. Eva Bitter
EnviroChemie GmbH
In den Leppsteinswiesen 9
64380 Rossdorf
Phone: +49 6154-6998-57
e-mail: eva.bitter@envirochemie.com

Website

http://www.emistop.de/page8.html

Partner Institutions

Technical University of Darmstadt, Institute IWAR, Department of Wastewater Engineering

Technical University of Darmstadt, Institute IWAR, Department of Wastewater Technology

RheinMain University, Institute for Environmental and Process Engineering / HSRM

inter 3 GmbH-Institute for Resource Management

BS-Partikel GmbH

Duration Period

January 2018

December 2020

RAU

KALEH — Tue, 05 Dec 2017 13:35:24 +0000

RAU KALEH Tue, 12/05/2017 - 14:35

Tyre Wear in the Environment

Plastics in the environment are an increasingly serious challenge. As macroplastics deteriorate, such as through tire abrasion, the resulting microplastics can enter the aquatic environment through a variety of entry points. As vehicle traffic increases, there is an inevitable increase in microplastics from worn tires ending up in the environment. The amount of tire abrasion and the resulting microplastics entering the aquatic environment via road runoff had not yet been sufficiently researched.

The joint research project RAU addressed this and comprehensively described tire particles throughout the useful service life of tires, closing the knowledge gaps on where particle loss occurs over the entire life cycle. The goal was to identify and assess the entry points of tire materials into the aquatic environment and to develop reduction measures. RAU then verified selected measures for reducing the emission of tire material into the aquatic environment. On the basis of various influencing factors, an evaluation matrix was developed for deriving the most suitable measures to reduce tire abrasion in different locations.

Key areas of work

Development of a sampling basket for fractional sampling of individual rain events
Analytical evaluation of environmental samples for tire abrasion
Measurement of abrasion, quantification of subsets and subsequent qualitative examination
Further development of the pollution load simulation
Optimise the street cleaning

Coordinator

Prof. Dr.-Ing. Matthias Barjenbruch
and Daniel Venghaus

Technical University of Berlin,
Institute for Civil Engineering,
Faculty VI Planning Building Environment,
Institute of Civil Engineering,
Chair of Urban Water Management /
TUB FG Siwawi
Gustav-Meyer-Allee 25
13355 Berlin
Tel.: +49 30 314 72247
e-mail: matthias.barjenbruch@tu-berlin.de

Website

https://www.siwawi.tu-berlin.de/menue/forschung/rau/parameter/en/

Partner Institutions

Technical University of Berlin, FG System Dynamics and Friction Physics / TUB FG Reibung

Continental Reifen Deutschland GmbH / Continental

GKD – Gebr. Kufferath AG / GKD

Ingenieurgesellschaft Prof. Dr. Sieker mbH / IPS

WESSLING GmbH / WESSLING

Associated Partners

ADAC e.V. / ADAC

Berliner Stadtreinigung / BSR

Berliner Wasserbetriebe / BWB