Material development

KuWert

KALEH — Tue, 19 Dec 2017 16:12:48 +0000

KuWert KALEH Tue, 12/19/2017 - 17:12

Ship-Based Treatment of Plastics for the Implementation of Value Chains in Less Developed Countries as well as for the Prevention of Plastic Inputs into the Environment and Especially in Marine Ecosystems

The aim of the project was to develop concepts and preliminary planning for the implementation of an infrastructure for the collection, ship-based treatment, and marketing of plastic waste in order to reduce the input of plastic waste into the environment and marine ecosystems. The project's target regions were primarily less developed countries in the Global South. Using West Africa as an example, strategies for reducing the input of plastics (in this case macroplastics) into the environment were researched, because the input of macroplastics into the environment is particularly high when functioning waste collection and disposal systems are lacking. Stakeholder dialogues were conducted to assess whether a commodity chain based on plastic recyclates is possible on the West African coast. A prototype model ship was developed and used to determine costs.

Main areas of work

Data collection, analysis and evaluation (local conditions in less developed countries)
Preliminary planning of waste treatment plants
Design of a concept for suitable ship and plant technology
Development of strategies for the implementation of value chains in less developed countries
Analysis and evaluation of results (economic, ecological)

Arbeitspakete

Work packages

WP 1 Basic evaluation – recording of plastic waste

Contact person
Dr. Martin Wittmaier, IEKrW, Neustadtswall 30, 28199 Bremen, e-mail: wittmaier-office@hs-bremen.de

Project partner
TECHNOLOG, Nehlsen, University of Mauritius, University of Sierra Leone

Short description
It was of utmost importance for the processing of the entire project to gain knowledge of the composition of the plastic waste that potentially was collected in less developed countries. To this end, data and information (types, qualities, quantities, framework conditions, logistics, etc.) were first collected, analysed and evaluated, including on site in the example countries Sierra Leone and Mauritius.

WP 2 Pre-design of a treatment and recovery plant

Contact person
Dr. Sven Rausch, Nehlsen GmbH & Co. KG, Wilhelm-Karmann-Str. 5, 28237 Bremen, e-mail: sven.rausch@nehlsen.com

Project partner
TECHNOLOG, IEKrW, University of Mauritius, University of Sierra Leone

Short description
In this WP, waste treatment plants were planned in various variants. For this purpose, national and international framework conditions connected with the construction and operation of the ship-based facilities to be developed were determined. Various known procedures were evaluated and tested for their suitability, as were requirements for operation, maintenance and repair. On this basis, the objectives for the treatment of plastic waste were defined, followed by the development of conceptual designs.

WP 3 Concept development (ship and plant engineering)

Contact person
Fridtjof Rohde, TECHNOLOG, Vorsetzen 50, 20459 Hamburg, e-mail: fridtjof.rohde@tlg-services.biz

Project partner
IEKrW, Nehlsen

Short description
Preliminary designs for up to three variants of carrier vessels/semi-submersibles for the treatment of plastic waste were developed with alternative shipbound logistics concepts. Rough planning included room planning and process-oriented arrangement of facilities, equipment for maritime technology, equipment for waste treatment plants, etc. The production costs and energy requirements were also determined and the variants were compared economically.

WP 4 Marketing potential of secondary raw materials

Contact person
Dr. Sven Rausch, Nehlsen GmbH & Co. KG, Wilhelm-Karmann-Straße 5, 28237 Bremen, e-mail: sven.rausch@nehlsen.com

Project partner
IEKrW, TECHNOLOG

Short description
The market for secondary raw materials was examined, since these are fundamentally valuable. Tradeable products from plastic waste were identified and the quality requirements to be met specified. Possible revenues were also estimated. The resulting technical requirements for processing technology and quality management were taken into account in the other WPs. Based on the results, strategies for the most economical processing and marketing of products made from plastic waste were developed.

WP 5 Profitability analysis and life cycle assessment

Contact person
Dr. Martin Wittmaier, IEKrW, Neustadtswall 30, 28199 Bremen, e-mail: wittmaier-office@hs-bremen.de

Project partner
TECHNOLOG, Nehlsen

Short description
The concepts and preliminary planning for the ship-based collection, processing and marketing of plastic waste from less developed countries developed in the project were evaluated under economic and ecological aspects. On the basis of the results, the ecological advantages (reduction of the input of plastics into the environment, protection of resources by recycling plastic waste) were determined. The evaluation of the economic efficiency was intended to assess the chances of realisation and provide a planning framework for potential investors, funding providers and operators of a ship-based collection and treatment plant for plastic waste.

WP 6 Project management, public relations, recycling concept

Contact person
Fridtjof Rohde, TECHNOLOG, Vorsetzen 50, 20459 Hamburg, e-mail: fridtjof.rohde@tlg-services.biz

Project partner
IEKrW, Nehlsen

Short description
Within the framework of WP 6, work was carried out on internal and external communication (project meetings, workshops, communication between national and international partners including maintaining contacts with interested shipping companies/shipowners, public relations, etc.) and project management (administrative and content-related reporting, work and progress control and coordination, etc.).

Coordinator

Fridtjof Rohde
TECHNOLOG Services GmbH
Vorsetzen 50
20459 Hamburg
Phone: +49 40 7070768-20
e-mail: fridtjof.rohde@tlg-services.biz

Website

http://www.KuWert.hs-bremen.de

Partner Institutions

Hochschule Bremen – City University of Applied Sciences, Institute for Energy, Recycling and Environmental Protection / IEKrW

Nehlsen GmbH & Co. KG

Duration Period

August 2017

December 2019

Tags

Waste reduction

Waste management

Methodology of analyses

Stocktaking

Environmental accounting

Optimization process

Plastic littering

Reduction of plastic use

Polyamide (PA)

Polyester

Polyethylene (PE)

High density polyethylene PE-HD

Polyethylene terephthalate (PET)

Polyvinyl chloride (PVC)

Resource conservation

Risk assessment

Secondary raw materials

Sorting

Stakeholder

Material flow managment

Project sheet

13_Projektblatt_KUWERT_ENG_2018.pdf

Koordinator label

Coordinator

MaReK

KALEH — Tue, 19 Dec 2017 16:01:40 +0000

MaReK KALEH Tue, 12/19/2017 - 17:01

Marker-Based Sorting and Recycling System for Plastic Packaging

The goal of this project was to set up a markerbased system for sorting and recycling that involves every stage from packaging development and sorting technology to high quality material reuse. The MaRek project demonstrated the usefulness of fluorescent markers for waste management applications. For this purpose, the use of the TBS technology developed and patented by the project partner Polysecure was piloted as a possible solution and then tested in an industry-relevant way, especially for the sorting of plastic packaging (LVP). The speed, effectiveness and economic efficiency of sorting different compositions of the collection fractions were investigated under industry-relevant boundary conditions. The project addressed the entire value chain of the packaging life cycle from design to process development for marker application and sorting to recovery of the materials. Approaches to a new packaging governance were elaborated with the relevant stakeholders and, in the medium term, should serve as a basis for more sustainable packaging use in addition to the technical results of the project. In this way, the developed process can make an important contribution to increasing the recycling rate required by the new packaging law.

Main areas of work

Representative recycling of lightweight plastic packaging including determination of the technical residual value (material properties) and the added value potential
New or further development and industrial testing of the "tracer-based sorting" method with real batches from separate collection (pilot plant), for this purpose further development of tracer and detection technology
Applied innovation research for the investigation of drivers and obstacles of the developed technology and their application in the complex structure of stakeholders
Comprehensive analysis of energy and material flows and an assessment of possible environmental impacts of the developed technology taking into account the life cycle perspective

Arbeitspakete

Work packages

WP 1 Packaging design and supply

Contact person
Immo Sander, Werner & Mertz GmbH, Rheinallee 96, 55120 Mainz, e-mail: isander@werner-mertz.com

Project partner
Der Grüne Punkt – Duales System Deutschland, INEC – Pforzheim University, Polysecure

Short description
Development and provision of plastic packaging marked with markers from the non-food sector for the subsequent tests as well as the derivation of transferability potentials for further areas of application.

WP 2 Marker technology

Contact person
Prof. Dr. Bryce S. Richards, Karlsruhe Institute of Technology, Institute of Microstructure Technology, Hermann-von-Helmholtz-Platz 1, 76344 Eggenstein-Leopoldshafen, e-mail: bryce.richards@kit.edu

Project partner
Polysecure

Short description
Adaptation of the fluorescence markers to the intended application.

WP 3 TBS sorting technology

Contact person
Jochen Moesslein, Polysecure GmbH, Engesserstr. 4a, 79108 Freiburg, e-mail: jochen.moesslein@polysecure.eu

Project partner
Der Grüne Punkt – Duales System Deutschland, INEC – Pforzheim University

Short description
Development of a TBS sorting machine for packaging including construction of a sorting pilot plant (sorting machine plus material feed and discharge as well as inline sensors).

WP 4 Sorting tests

Contact person
Stefan Wiethoff, Der Grüne Punkt – Duales System Deutschland GmbH, Frankfurter Straße 720–726, 51145 Köln (Porz-Eil), e-mail: stefan.wiethoff@gruener-punkt.de

Project partner
INEC – Pforzheim University, Polysecure, Werner & Mertz

Short description
Large-scale validation tests including determination of the quality and material properties of the sorted fractions.

WP 5 Innovation and sustainability analysis

Contact person
Prof. Dr.-Ing. Claus Lang-Koetz, Pforzheim University, Institute of Industrial Ecology, Tiefenbronner Straße 65, 75175 Pforzheim, e-mail: claus.lang-koetz@hs-pforzheim.de

Project partner
With the cooperation of all partners

Short description
Development of an energy and material flow model (economic, ecological, technical) and determination of the ecological and economic framework conditions as well as drivers and obstacles for a successful process on the market.

WP 6 Development of governance approaches

Contact person
Prof. Dr.-Ing. Claus Lang-Koetz, Pforzheim University, Institute of Industrial Ecology, Tiefenbronner Straße 65, 75175 Pforzheim, e-mail: claus.lang-koetz@hs-pforzheim.de

Project partner
With the cooperation of all partners

Short description
Development of stakeholder-specific approaches to increase recycling rates and to improve material flow quality.

WP 7 Transfer of results and external impact

Contact person
Prof. Dr.-Ing. Jörg Woidasky, Pforzheim University, Institute of Industrial Ecology, Tiefenbronner Straße 65, 75175 Pforzheim, e-mail: joerg.woidasky@hs-pforzheim.de

Project partner
With the cooperation of all partners

Short description
Informing the public about the results.

Coordinator

Prof. Dr.-Ing. Claus Lang-Koetz und Prof. Dr.-Ing. Jörg Woidasky,
Hochschule Pforzheim University,
Institute of Industrial Ecology/ INEC
Tiefenbronner Straße 65
75175 Pforzheim
Phone: 07231/28-6427 bzw. -6489
e-mail: claus.lang-koetz@hs-pforzheim.de; joerg.woidasky@hs-pforzheim.de

Website

https://www.hs-pforzheim.de/en/research/research_institutes/inec/projects/marek

Partner Institutions

Polysecure GmbH

Werner & Mertz GmbH

Der Grüne Punkt – Duales System Deutschland GmbH

Karlsruhe Institute of Technology, Institute of Microstructure Technology / KIT-IMT

Associated Partners

Umwelttechnik BW GmbH, State Agency for Environmental Technology and Resource Efficiency Baden-Württemberg / UTBW

Subcontractor

CMO-SYS GmbH

Nägele Mechanik GmbH

Duration Period

July 2017

December 2020

Tags

Polyethylene terephthalate (PET)

High density polyethylene PE-HD

Recyclate

Recycling

Secondary raw materials

Material flow managment

Fluorescence marker-based sorting technology

Project sheet

12_Projektblatt_MaReK_ENG_2018.pdf

Koordinator label

Coordinator

revolPET

KALEH — Tue, 19 Dec 2017 15:53:14 +0000

revolPET KALEH Tue, 12/19/2017 - 16:53

Development of a Recycling Technology for PET Waste Plastics from Multilayer Material and Other Waste Composites

As part of the revolPET project, a solvolytic recycling process for waste PET plastics (Polyethylene Terephthalate) from multilayer and other mixed materials was elaborated and experimentally tested. Inactive patents for solvolysis of single-variety PET waste formed the basis for this research: those solvolytic processes were be enhanced into a continuous waste treatment concept that can recycle PET waste. This enabled the recycling of the PET materials present in the mixed waste and the separation of differing amounts of interfering substances, with the latter being redirected to other uses. The recycling process generates the basic components of PET: monoethylene glycol and terephthalic acid. The flexibility of the process enables sorting of waste from very inhomogenous materials sources such as marine and technical PET wastes. The new recycling process was tested and evaluated in a pilot plant. The data from this testing is included into continuous economic and ecological assessments of the procedure and its integration into the value chain.

Main areas of work

Development of the technical basis for continuous solvolysis
Operation of the pilot plant for experimental development and technological validation of the solvolysis process
Development of a mass and energy balances of the continuous processing methods (for pure and mixed PET waste)
Development of a model-based tool for the analysis and assessment of environmental impacts
Determination of market requirements with regard to recycling routes and required specifications for new streams of recyclable materials
Opening up new sources of supply for PET waste composites from post-consumer collections and technical applications

Arbeitspakete

Work packages

WP 1 Basic research, process and apparatus design

Contact person
Prof. Dr.-Ing. Stephan Scholl, Technical University of Braunschweig, Institute for Chemical and Thermal Process Engineering, Langer Kamp 7, 38106 Braunschweig, e-mail: s.scholl@tu-braunschweig.de

Project partner
Fraunhofer ICT, Reclay Materials GmbH, RITTEC Umwelttechnik GmbH, SCHILLER Apparatebau GmbH, VTU Engineering Deutschland GmbH

Short description
The technical fundamentals for continuous solvolysis of initially pure PET to multilayer and mixed PET were developed. The data served as the basis for the planning, design, construction and commissioning of a modular pilot plant, which enabled investigations of different apparatus.

WP 2 Pilot studies

Contact person
Carsten Eichert, RITTEC Umwelttechnik GmbH, Feldstraße 29, 21335 Lüneburg, e-mail: eichert@rittec.eu

Project partner
Fraunhofer ICT, TU Braunschweig ICTV, Reclay Materials GmbH, SCHILLER Apparatebau GmbH, VTU Engineering Deutschland GmbH

Short description
The central experimental elaboration and technological validation of the solvolysis process took place through the operation of the pilot plant. The process engineering solutions found in the basic investigations in WP 1 were implemented here. First, PET of a higher purity was processed. For this purpose, the continuous operation is represented. The final goal was the continuous operation of the pilot plant for mixed PET waste streams.

WP 3 Accounting and multi-criteria rating

Contact person
Prof. Dr.-Ing. Christoph Herrmann, Technical University of Braunschweig, Institute of Machine Tools and Production Technology, Langer Kamp 19B, 38106 Braunschweig, e-mail: c.herrmann@tu-braunschweig.de

Project partner
TU Braunschweig ICTV, RITTEC Umwelttechnik GmbH, Reclay Materials GmbH

Short description
The aim was to establish a closed and consistent mass and energy balance of the continuous processing method (for single-variety and mixed PET waste) parallel to the experimental development of the recycling process. This was first created for the continuous operation of the pilot plant, compared with the operating data and then scaled to potential market scenarios. Based on the formulated requirements and the data from the pilot plant, a model-based tool for the analysis and evaluation of environmental impacts was developed.

WP 4 Market analysis and technology implementation

Contact person
Carsten Eichert, RITTEC Umwelttechnik GmbH, Feldstraße 29, 21335 Lüneburg, e-mail: eichert@rittec.eu

Project partner
Fraunhofer ICT, TU Braunschweig ICTV, TU Braunschweig IWF, Reclay Materials GmbH, SCHILLER Apparatebau GmbH, VTU Engineering Deutschland GmbH

Short description
The market requirements with regard to recycling routes and required specifications for new streams of recyclable materials was determined. By means of potential analysis, the proportion of recyclable technical waste in machine tools and industrial plants in Germany was also estimated. Based on this, new sources of supply for PET waste composites from post-consumer collections and technical applications was developed. New potential partners for the implementation of the newly developed solvolysis process in the value chain and the new disposal channels was identified.

Coordinator

Carsten Eichert
RITTEC Umwelttechnik GmbH
Feldstraße 29
21335 Lüneburg
Phone: +49 4131 - 408 55 44
e-mail: eichert@rittec.eu

Website

https://revolpet.eu/?lang=en

Partner Institutions

Technical University of Braunschweig

Institute for Chemical and Thermal Process Engineering / ICTV

Institute of Machine Tools and Production Technology / IWF

Fraunhofer Institute for Chemical Technology, Department of Environmental Engineering / ICT

Reclay Materials GmbH

SCHILLER Apparatebau GmbH

VTU Engineering Deutschland GmbH

Duration Period

October 2017

March 2021

Tags

Fluorescence marker-based sorting technology

Industry

Industrial emissions

Consumption

Life Cycle Assessment

Environmental accounting

Optimization process

Plastic littering

Polyester

Polyethylene terephthalate (PET)

Resource conservation

Secondary raw materials

Solvolysis

Sorting

Material flow managment

Project sheet

11_Projektblatt_solvoPET_ENG_2018.pdf

Koordinator label

Coordinator

VerPlaPoS

KALEH — Tue, 19 Dec 2017 12:27:25 +0000

VerPlaPoS KALEH Tue, 12/19/2017 - 13:27

Consumer Behavior Related to Plastic and its Avoidance at the Point of Sale

Consumers buying products made of or wrapped in plastic play a decisive role in plastic consumption in Germany. A complete avoidance of plastic in everyday life, while unlikely to occur in full, would only be possible with extremely high restrictions. Moreover, many consumers are not aware of how much plastic is put into circulation or into the environment by buying a product. The consumer can, however, influence the use of plastics with targeted product selection at the point of sale (PoS) (e.g. the choice of plastic-free products).

Against this background, this project investigated to what extent the consumer can avoid the generation of plastic waste by making a purchase decision at the PoS. Another aspect was to what extent help can be provided for this decision, e.g. through different avoidance strategies. This was examined using food packaging and clothing textiles as examples. The former was chosen because food packaging has the highest capital costs for the environment in absolute terms (UNEP 2014). Textiles were chosen because they are made of plastic, a high proportion of synthetic fibres is used and a lot of plastic is produced by packaging the textiles.

Main areas of work

Investigating the understanding and behaviour of consumers when buying (or co-acquiring) plastics
Identification of plastic avoidance strategies along the textile and food supply chains
Holistic evaluation of different plastic alternatives (life cycle assessment)
Development of new products/processes that help to reduce plastic consumption/use
Information on product-specific plastic consumption using a plastic app

Arbeitspakete

Work packages

WP 1 Project coordination and project management

Contact person
Dr. Thomas Decker, Stadt Straubing, Theresienplatz 2, 94315 Straubing, e-mail: thomas.decker@straubing.de

Project partners
Weihenstephan-Triesdorf University of Applied Sciences, General and Textile Industry Research Institute, University of Muenster, Fraunhofer Institute for Process Engineering and Packaging, University of Stuttgart, Philipps-University Marburg, Ludwig Stocker Hofpfisterei GmbH

Short description
The City of Straubing coordinated the consortium in the supervisory WP 1. This included the coordination of content, operations (link between science and SMEs) and organisation (project meetings, telecons, reports, timetable, etc.). In addition, the City of Straubing was responsible for public relations (reciprocal and interactive communication with stakeholder groups in the study region and in Germany, presswork, Internet media, etc.).

WP 2 Consumer purchasing behavior when buying plastic articles

Contact person
Prof. Dr. Klaus Menrad, Weihenstephan-Triesdorf University of Applied Sciences, Department of Marketing and Management of Renewable Resources, Petersgasse 18, 94315 Straubing, e-mail: klaus.menrad@hswt.de

Project partners
Stadt Straubing, Ludwig Stocker Hofpfisterei GmbH

Short description
The behaviour of customers in the shops of partners in the City of Straubing was assessed in regard to food packaging and clothing textiles, with particular attention paid to plastic. The aim was, on the one hand, to capture the open, observable shopping behaviour of consumers with its connected plastic consumption. On the other hand, the knowledge and problem awareness in plastic matters were determined. Furthermore, common themes were also examined when purchasing plastic-packed food or textiles.

WP 3 What role does plastic play in commerce?

Contact person
Dr. Thomas Decker, Stadt Straubing, Theresienplatz 2, 94315 Straubing, e-mail: thomas.decker@straubing.de

Project partners
Weihenstephan-Triesdorf University of Applied Sciences, Ludwig Stocker Hofpfisterei GmbH

Short description
The respective offer at the PoS was very important for consumers' purchasing decisions. For this reason, the assortment of practical partners in the food and textile commerce as well as the disposal routes of plastic waste produced in shops were being investigated. This provided a business level overview of the respective volume of plastic. The selected shops were examples of different types of food retailing and textile merchandise management.

WP 4 Plastics along the value chain

Contact person
Sven Sängerlaub, Fraunhofer Institute for Process Engineering and Packaging, Giggenhauser Straße 35, 85354 Freising, e-mail: sven.saengerlaub@ivv.fraunhofer.de

Short description
The aim of this work package was to obtain a general overview of the occurrence and use of plastics (especially intermediate packaging) in the supply chains for textiles, with a focus on functional textiles and men’s fashion, and foodstuffs. The aim was to investigate the areas in which the use of plastic is necessary and where it could be reduced or avoided. Thus, there were various possibilities within the value chains to reduce or avoid the use of plastics, e.g. by optimizing the transport packaging systems between the individual stations.

WP 5 Development and provision of alternative packaging options

Contact person
Sven Sängerlaub, Fraunhofer Institute for Process Engineering and Packaging, Giggenhauser Straße 35, 85354 Freising, e-mail:sven.saengerlaub@ivv.fraunhofer.de

Project partners
Stadt Straubing, University of Stuttgart, Ludwig Stocker Hofpfisterei GmbH

Short description
For the practical testing of alternative packaging and communication with retailers and end customers, suitable materials were being developed, samples produced and appropriate specifications drawn up for incoming and outgoing processes for manufacture and recycling. Various packaging alternatives for the food sector were then manufactured at IVV on a pilot-plant scale for pilot applications or produced by industrial partners. These patterns represented different approaches to avoid or reduce the use of plastics.

WP 6 Avoidance of plastic along the entire textile supply chain

Contact person
Prof. Dr. Gerhard Schewe, University of Münster, Chair of Business Administration, Universitätsstraße 14–16, 48143 Münster, e-mail: orga@wiwi.uni-muenster.de

Project partners
Stadt Straubing, University of Stuttgart

Short description
Within the scope of a business case, innovative strategies were developed for analysing the entire textile supply chain regarding avoidable plastic use, together with practice partners from the textile industry. First the object of investigation was defined and delineated to provide a specification sheet for the analysis of the actual state, for the formulation of the target state under consideration of cost positions, for monetary advantages, and non-monetary aspects, and for functional, and nonfunctional requirements.

WP 7 Innovative recycling strategies for the textile sector

Contact person
Prof. Dr. Gerhard Schewe, University of Münster, Chair of Business Administration, Universitätsstraße 14–16, 48143 Münster, e-mail: orga@wiwi.uni-muenster.de

Project partners
Stadt Straubing, University of Stuttgart

Short description
For the unavoidable use of plastics in the textile supply chain, sustainable recycling strategies were developed in a business case in cooperation with practice partners from the textile commerce who see plastics as a promising resource for innovative manufacturing and production processes (for the areas of men’s fashion and functional textiles). The focus was on additive manufacturing processes (colloquially: 3D printing) that offer innovative recycling solutions across divisions and industries thus forming a link to the research area of food packaging.

WP 8 Context-specific life cycle analysis of the product examples

Contact person
Dr.-Ing. Stefan Albrecht, University of Stuttgart, Faculty 2: Civil and Environmental Engineering, Institute for Acoustics and Building Physics (IABP), Department of Life Cycle Engineering, Wankelstraße 5, 70563 Stuttgart, e-mail: gabi@iabp.uni-stuttgart.de

Project partners
Stadt Straubing, Weihenstephan-Triesdorf University of Applied Sciences, General and Textile Industry Research Institute, University of Muenster, Fraunhofer Institute for Process Engineering and Packaging, University of Stuttgart, Philipps-University Marburg, Ludwig Stocker Hofpfisterei GmbH

Short description
Which global problems were caused by plastics along their supply chain and how severe are these? This question was answered by means of a context-specific analysis with regard to the entire life cycle of possible product solutions (textile, food) or plastics (e.g. food packaging) and the entire range of problems based on the life cycle assessment method and information from the previous work packages. Various practice partners from the textile and food commerce provided support.

WP 9 Testing "new solutions"

Project partners
Stadt Straubing, General and Textile Industry Research Institute, University of Muenster, Fraunhofer Institute for Process Engineering and Packaging, University of Stuttgart, Philipps-University Marburg, Ludwig Stocker Hofpfisterei GmbH

Short description
The newly developed products/solutions of WP 5 and 6 were verified for consumer acceptance and tested in the stores of partner companies in the food and textile industry for a period of two weeks. In addition to the sales figures, further consumer reactions were also collected in 300 personal interviews. The developed app (Android and iOS version) was also included in the test and tested for applicability.

WP 10 Elaboration and documentation of practice-oriented recommendations for action

Contact persons
Prof. Dr. Gerhard Schewe, University of Münster, Chair of Business Administration, Universitätsstraße 14–16, 48143 Münster, e-mail: orga@wiwi.uni-muenster.de

Sven Sängerlaub, Fraunhofer Institute for Process Engineering and Packaging, Giggenhauser Straße 35, 85354 Freising, e-mail:sven.saengerlaub@ivv.fraunhofer.de

Prof. Dr. Klaus Menrad, Weihenstephan-Triesdorf University of Applied Sciences, Department of Marketing and Management of Renewable Resources, Petersgasse 18, 94315 Straubing, e-mail: klaus.menrad@hswt.de

Project partners
Stadt Straubing, Philipps-University Marburg, Ludwig Stocker Hofpfisterei GmbH

Short description
Based on the results obtained, recommendations for action were formulated for the industries examined and then summarised into compact documentation. The recommendations for action were derived in close coordination with all partners and on the basis of the strengths and weaknesses, opportunities and risks of the solutions and strategies jointly identified throughout the course of the project. The aim was to achieve a clear impact assessment for the solutions and strategies developed and thus contribute to a reduction in use of plastics on the consumer side.

Case Studies

Several case studies in the areas of food packaging and textiles were conducted within this project. For example, alternative packaging variants were developed for the following areas: service packaging, bowls/trays and bags for baked goods. These packaging alternatives were tested in the course of the project with regard to "quality", ”consumer acceptance” and for improvement of the "plastic index".

In the field of textiles, innovative strategies for the analysis of the entire textile supply chain to identify avoidable use of plastics were established together with practice partners. In addition, sustainable recycling strategies were developed that consider plastics as a promising resource for innovative manufacturing and production processes (for men's fashion and functional textiles). The focus was on additive manufacturing processes (colloquially: 3D printing) that offer innovative recycling solutions across divisions and industries.

Coordinator

Dr. Thomas Decker
Stadt Straubing
Theresienplatz 2
94315 Straubing
Phone: +49 9421 944-60167
e-mail: thomas.decker@straubing.de

Website

http://www.plastikvermeidung.de/

Partner Institutions

Weihenstephan-Triesdorf University of Applied Sciences, Department for Marketing and Management of Renewable Resources

General and Textile Industry Research Institute, University of Muenster

Fraunhofer Institute for Process Engineering and Packaging

University of Stuttgart, Institute of Acoustics and Building Physics, Department of Life Cycle Engineering

Philipps-University Marburg, Department of Bioinformatics

Ludwig Stocker Hofpfisterei GmbH

Duration Period

October 2017

March 2021

Project sheet

05_Projektblatt_VerPLasPoS_ENG_2018.pdf

Koordinator label

Coordinator

TextileMission

KALEH — Wed, 06 Dec 2017 15:39:44 +0000

TextileMission KALEH Wed, 12/06/2017 - 16:39

Microplastics of Textile Origin - A Holistic View: Optimized Processes and Materials, Material Flows and Environmental Behavior

Textiles made of synthetic fibres can lose microparticles during household washing, which can then enter rivers, lakes and oceans. The goal of Textile- Mission was to reduce the related environmental impact. The project pursued an interdisciplinary approach with partners from the Sport Goods Industry, research, the detergent and household aplliance sectors, and environmental protection. On the one hand, sport and outdoor textiles with significantly lower microplastic emissions than in the past were developed through textile technology research and the optimisation of production processes. Textile researchers and the sportswear manufacturers involved also tested biodegradable fibres as an environmentally friendly alternative. With the support of the WWF, care was taken to ensure that other aspects of sustainability were also considered. On the other hand, a contribution was made to optimise wastewater treatment plant technology. Practical innovations at this level also help to reduce microplastic inputs from non-textile sources. In parallel, data on the extent and range of microparticle emissions from different textiles were systematically collected through tests of washing and laboratory wastewater treatment plants to improve the understanding of the respective material flows.

Main areas of work

Status quo analysis: the microplastic output of marketable textiles
Wastewater treatment plant technology: the retention capacity of different cleaning or purification steps
Holistic perspective: sustainability aspects of alternative materials
Textile research: biodegradable materials and new cutting and processing possibilities
Product development: production and testing of prototypes

Arbeitspakete

Work packages

WP 1 Project management, communication and project-related research

Contact person
Nicole Espey, Federal Association of the German Sporting Goods Industry e.V., Adenauerallee 134, 53113 Bonn, e-mail: nicole.espey@bsi-sport.de

Short description
The Federal Association of the German Sport Goods Industry e.V. (BSI) coordinated the project and was responsible for public relations in consultation with the WWF. In addition to maintaining the website and sending out press releases, this also included organising multi-stakeholder events. The BSI conducted a study on the spread of microparticles and the polyester-based microparticle emissions associated with household laundry and collect data on the annual emissions of textile polyester microparticles. Finally, recommendations were given on how new materials, manufacturing processes, optimised wastewater treatment plant technology, etc. can help to sustainably reduce microparticle emissions.

WP 2 Development of textile structures for sports and outdoor applications with reduced particle emission in textile washing and based on biodegradable polymers

Contact persons
Prof. Dr. Maike Rabe and Prof. Dipl.-Des. Ellen Bendt, Niederrhein University of Applied Sciences, Faculty of Textile and Clothing Technology, Research Institute for Textile and Clothing, Reinarzstraße 49, 47805 Krefeld, e-mail: maike.rabe@hs-niederrhein.de

Short description
Starting with a status quo analysis, the risk of microparticle emissions from textiles during household laundry were determined in cooperation with the Technical University of Dresden and the BSI. For this purpose, standard articles from German households, problem articles made of fleece and ”top sellers” from the industrial partners involved were washed to quantify the microparticles released. Another focus was on the development of alternative materials, cutting and processing possibilities. For this purpose, low-emission construction, processing and finishing methods were researched and materials made of or in combination with biopolymers were produced. Finally, as a recommendation for the textile industry, a method for predicting the emission risk of newly developed textile articles was presented.

WP 3 Microplastics of textile origin – A holistic approach: optimised processes and materials, material flows and environmental behaviour.

Contact person
Hilke Anna Patzwall, VAUDE Sport GmbH & CO. KG, VAUDE Straße 2, 88069 Tettnang, e-mail: hilke.patzwall@vaude.com

Short description
The outdoor clothing specialist VAUDE provided materials and finished products for status quo analysis and assist in the selection of other test materials and products. Niederrhein University of Applied Sciences developed new materials and construction methods to be tested in coordination with the partners. After passing the performance test, the materials were then assembled into prototypes. The knowledge gained during the manufacturing process was in turn reflected into the research network - here the question was about i.a. the processability of the materials using conventional sewing machines, among other things.

WP 4 Polyester fibres: Reduction of microparticle release and material flow analysis in the environment

Contact person
Prof. Dr. Stefan Stolte, Technical University of Dresden, Institute of Water Chemistry, Chair of Hydrochemistry and Water Technology, 01062 Dresden, e-mail: stefan.stolte@tu-dresden.de

Short description
At the TU Dresden, an analysis and sample preparation method was established that makes it possible to quantify microparticles from wastewater streams and fractionate them according to size. In addition, the researchers investigated the retention capacity of textile (fluorescence-labelled) microparticles in the different stages of a laboratory wastewater treatment plant and identified efficient retention possibilities. Material flows were analysed including a first estimate of the Germany-wide textile microplastic emission from wastewater into water bodies /soils was made. In addition, biopolymer-based microplastics (obtained from washing tests with alternative materials at the Niederrhein University of Applied Sciences) were tested according to their environmental stability to derive design proposals.

WP 5 Consideration of other environmental issues related to the project, stakeholder involvement and communication at the end of the project

Contact person
Dr. Bernhard Bauske, WWF Germany, Kaiserstraße 70, 60329 Frankfurt e-mail: bernhard.bauske@wwf.de

Short description
Throughout the course of this project, WWF Germany ensured that sustainability aspects were taken into account even though they were not directly linked to the topic of microplastics. WWF conducted a study about possible areas of tension that may arise with alternative fibres made of bio-based plastics and wood. For example, the cultivation of textile raw materials vs. cultivation of foodstuffs. Another study focused on the retention of textile microfibre particles through various purification stages in wastewater treatment plants. At the same time, the WWF wanted to involve important stakeholders from NGOs, consumer associations and academia in the project.

Associated partners and their contributions

adidas AG provided materials and finished products for status quo analysis and assist in the selection of additional test materials and products. The sporting goods manufacturer examined the newly developed materials at the Niederrhein University of Applied Sciences, University of Applied Sciences for general marketability and participate in the production and testing of prototypes. The company also supported the BSI in its press and public relations work.

Henkel AG & Co. KGaA advised the Niederrhein University of Applied Sciences on the construction of the test bench. The company also supported household laundry and wearing test by contributing its expertise on typical household washing and drying parameters.

Miele & Cie KG provided the Niederrhein University of Applied Sciences with four household washing machines for the course of the project. In cooperation with Henkel AG & Co. KGaA, the washing machine manufacturer accompanied the household laundry tests and supported the modification of the washing processes with its expertise.

Polartec LLC: The world‘s largest fleece manufacturer Polartec LLC supported the project with its expertise in the production of fleece and provide standard products for comparisons. In addition, materials developed by the Niederrhein University of Applied Sciences were prototyped and tested for scalability at the Polartec production sites.

Coordinator

Nicole Espey
Federal Association of the German
Sporting Goods Industry e.V. / BSI
Adenauerallee 134
53113 Bonn
Phone: +49 228/926593-0
e-mail: nicole.espey@bsi-sport.de

Website

http://textilemission.bsi-sport.de/

Partner Institutions

Niederrhein University of Applied Sciences

Technical University of Dresden

Vaude Sport GmbH & Co. KG

Associated Partners